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With the development of industrial automation and artificial intelligence, robotic systems are developing into an essential part of factory production, and the human-robot collaboration (HRC) becomes a new trend in the industrial field. In our previous work, ten dynamic gestures have been designed for communication between a human worker and a robot in manufacturing scenarios, and a dynamic gesture recognition model based on Convolutional Neural Networks (CNN) has been developed. Based on the model, this study aims to design and develop a new real-time HRC system based on multi-threading method and the CNN. This system enables the real-time interaction between a human worker and a robotic arm based on dynamic gestures. Firstly, a multi-threading architecture is constructed for high-speed operation and fast response while schedule more than one task at the same time. Next, A real-time dynamic gesture recognition algorithm is developed, where a human worker’s behavior and motion are continuously monitored and captured, and motion history images (MHIs) are generated in real-time. The generation of the MHIs and their identification using the classification model are synchronously accomplished. If a designated dynamic gesture is detected, it is immediately transmitted to the robotic arm to conduct a real-time response. A Graphic User Interface (GUI) for the integration of the proposed HRC system is developed for the visualization of the real-time motion history and classification results of the gesture identification. A series of actual collaboration experiments are carried out between a human worker and a six-degree-of-freedom (6 DOF) Comau industrial robot, and the experimental results show the feasibility and robustness of the proposed system.

Human-robot collaboration (HRC) is a challenging task in modern industry and gesture communication in HRC has attracted much interest. This paper proposes and demonstrates a dynamic gesture recognition system based on Motion History Image (MHI) and Convolutional Neural Networks (CNN). Firstly, ten dynamic gestures are designed for a human worker to communicate with an industrial robot. Secondly, the MHI method is adopted to extract the gesture features from video clips and generate static images of dynamic gestures as inputs to CNN. Finally, a CNN model is constructed for gesture recognition. The experimental results show very promising classification accuracy using this method.